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Home PCB Manufacturing PCB Materials FR-4 PCBs Heavy Copper FR4 Circuit Board for Power Electronics Applications with 4oz Copper Weight and High TG Material
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Heavy Copper FR4 Circuit Board for Power Electronics Applications with 4oz Copper Weight and High TG Material

Technical Specifications and Customization Options

Our FR-4 PCBs are available in a comprehensive range of configurations to meet diverse design requirements:

Thickness options from ultra-thin 0.2mm to robust 6.0mm
Layer counts supporting up to 32 conductive layers
Standard panel sizes up to 1200×600mm
Precision tolerance control (±0.05mm)

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Categories: FR-4 PCBs, PCB Manufacturing, PCB Materials
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Description

Key Performance Advantages

Thermal Performance: High Tg variants (170-180°C) maintain stability during lead-free reflow processes
Signal Integrity: Controlled impedance capabilities (±10%) with tight dielectric thickness control
Mechanical Strength: Excellent peel strength exceeding 1.0N/mm
Environmental Resistance: UL94 V-0 flammability rating and superior CAF resistance

FR1
FR2

Advanced Manufacturing Capabilities

Our state-of-the-art production facilities employ cutting-edge technologies including:

Laser direct imaging for 25μm line/space resolution
Plasma desmear for optimal hole wall preparation
Automated optical inspection with 10μm defect detection
TDR methodology for impedance control verification

Quality Assurance

Every FR-4 PCB undergoes rigorous testing to ensure reliability:

100% electrical testing including Hi-Pot verification
Microsection analysis for plating quality assessment
Thermal stress testing per IPC-TM-650 standards

Specialized FR-4 Formulations

FR3
FR4

For enhanced performance requirements, we offer modified FR-4 materials featuring:

Low Dk (3.8-4.2) formulations for high-speed digital applications
Halogen-free compositions meeting environmental regulations
High CTI versions for operation in harsh conditions

The continued preference for FR-4 PCBs across industries stems from their unmatched combination of performance, reliability and cost-effectiveness. As material science and manufacturing technologies advance, FR-4 remains the substrate of choice for everything from prototype development to high-volume production, delivering consistent quality and dependable performance in even the most demanding electronic applications.

As the most widely used PCB substrate in the electronics industry, FR-4 glass-reinforced epoxy laminates provide the perfect combination of electrical performance, mechanical durability, and thermal stability. These high-performance circuit boards serve as critical components in applications ranging from consumer electronics and telecommunications equipment to automotive systems and aerospace technology.

With a dielectric constant between 4.3-4.8 at 1MHz and dissipation factors below 0.02, FR-4 PCBs maintain excellent signal integrity even in demanding high-frequency applications. The material’s superior insulation resistance (exceeding 10⁸ megohms) and high breakdown voltage make it ideal for circuits requiring reliable isolation between conductive layers.

FR5
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A trusted PCBA & OEM manufacturer since 2012, offering end-to-end solutions from PCB fabrication to turnkey assembly. Certified, reliable, and customer-focused.

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